VSResin · Recycled or virgin ABS

Recycled vs virgin ABS for injection moulding.

Off-white virgin resin pellets heaped on a steel tray (illustration)
AVirgin resinNew feedstock, never made into a product beforeIllustration
Dark recycled pellets pouring down through a steel hopperPellets
BRecycled resinUsed plastic, sorted, washed and extruded againOwn footage: dark pellets pour through a hopper

Recycled vs virgin ABS is a trade between recycled content and consistency. Virgin ABS is made from new feedstock, so a virgin grade is usually the more consistent from lot to lot. Recycled ABS is reprocessed from used plastic, and its properties depend on how the scrap was sorted, washed and reprocessed, so its datasheet and test report carry more weight. Dayatas Profab's ABS is recycled pellet, made in Malaysia.

Last updated 25 October 2026

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How does recycled ABS compare with virgin ABS?

Recycled and virgin ABS are the same polymer with different histories. Virgin resin has never been made into anything; recycled resin was used, collected as scrap and reprocessed into pellets. This page compares ABS; for the other two resins, see PS resin and HIPS resin.

The choice weighs recycled content, which EU rules now write into some products, against consistency from lot to lot. Dayatas Profab supplies recycled ABS to injection moulders: see Dayatas Profab's ABS resin.

ALean to virgin ABS when

  • the part needs the most consistent material, lot after lot;
  • a colour has to match exactly from one lot to the next;
  • the part will touch food: in the EU, recycled plastic for food contact must come from a recycling technology established as suitable [7];
  • no trial run is possible.

BLean to recycled ABS when

  • the part's needs sit inside the recycled grade's datasheet and the test report for the lot;
  • recycled content counts with the customer who buys the part;
  • a trial in your own mould confirms flow, fill and finish.

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What is virgin resin, and why is it the reference?

Virgin resin is polymer made from new feedstock and sold to its maker's grade specification. Virgin resin has never been made into a product, so it carries no heat history from an earlier life and nothing picked up in use. That is why many moulders treat the virgin grade they run today as the reference for every other resin.

Virgin is a starting point, not a quality level: virgin ABS comes in many grades, set for flow, impact or appearance, each with its own datasheet. The useful comparison is one recycled grade against the virgin grade in your press, value by value, measured to the same test standards. For a moulder weighing Dayatas Profab's recycled ABS, the virgin grade already in the press is the benchmark to hold it against.

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What is recycled resin, and how is it made?

Recycled resin starts as used plastic. ABS and polystyrene are thermoplastics: they melt when heated and harden again as they cool, which makes them mechanically recyclable [1]. PlasticsEurope describes mechanical recycling as the most common approach; chemical recycling instead changes the polymer's chemical structure [2].

In mechanical recycling, plastic is sorted by polymer type and colour, ground into flakes and washed [3], then melted, extruded and cut into pellets. A stray polymer missed at sorting, or dirt left on the flake, stays in the resin.

Dayatas Profab's own footage shows plastic scrap heaped in a yard, a washing line, a sorting machine, molten strands leaving an extruder into cooling water and pellets bagged from a silo. The film is on how Dayatas Profab's resin is made, from scrap to pellet.

Mixed crushed plastic flakes of many colours, close up
Own footage: mixed crushed flakes, close up

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Where does recycled resin differ from virgin resin?

Recycled ABS is still ABS. The differences come from what happened to the material before it reached the bag, and three show up most often.

Heat history

ANone: never melted into a product

BMelted again: in a 2023 study, ABS from electronics scrap kept its thermal and tensile properties over six reprocessing cycles; its impact strength dipped about 7% at the second and was back at its starting value by the fifth [4].

Mixed or dirty input

AOne controlled feedstock

BMixed polymers or contamination give a resin whose properties are inconsistent [3].

Colour

AThe maker's colour range for the grade

BFollows the colours the scrap was sorted into; colour sorting is common practice [4].

A mound of sorted, colourful plastic flakes in a bulk bag
Own footage: sorted flakes in a bulk bag, the colours the sort produced

A 2026 study of recycled ABS for 3D printing from granules, not injection moulding, concluded that its high-performance uses need blending with virgin material or targeted additives [5]. None of this rules out recycled ABS, Dayatas Profab's included: its datasheet, the lot's test report and a trial in your own tool carry the weight.

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How do recycled and virgin ABS compare, point by point?

The table is qualitative on purpose: a number belongs to one grade measured to one standard, never to "recycled" or "virgin" in general. Read the right-hand column as questions to put to any recycled-resin supplier, Dayatas Profab included.

Recycled vs virgin ABS, point by point. Qualitative: values belong to a grade, not to a polymer name
AVirgin resinPointBRecycled resin
New feedstockMade fromUsed plastic, collected as scrap and reprocessed
NoneEarlier lifeMelted at least once; impact strength can drop on reprocessing [4]
A grade is usually the more consistentLot to lotDepends on how the scrap was sorted, washed and reprocessed
The maker's range for the gradeColourThe colours the scrap was sorted into
NoneRecycled contentPart or all of the resin; blending with virgin sets the share
The virgin market pricePriceTypically below virgin, but no longer in every market [6]
The maker's datasheetDocuments to ask forThe datasheet, a test report on your lot, where the scrap came from

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Why are buyers asking for recycled content?

Recycled content has moved from a welcome extra to a written requirement in some markets, most clearly the European Union.

Rules checked 25 October 2026

EUEnd-of-life vehicles

Regulation (EU) 2026/1738, in force since 13 August 2026: a mandatory target of 15% recycled plastic in new vehicles from 2032, scaling to 25% from 2036.

[8] European Commission

EUCircular Plastics Alliance

A pledge of 10 million tonnes of recycled plastics used in new products by 2025, which the Commission reports was delivered.

[9] European Commission

EUWaste shipments

Exports of plastic waste from the EU to non-OECD countries, Malaysia among them, are banned from 21 November 2026.

[10, 11] European Commission, OECD

Among Dayatas Profab's markets, buyers in Europe and America ask a lot for resin specs, certification, test reports and video of the production. The rules reach the supply side too: the waste-shipment ban above covers plastic waste exported from the EU to Malaysia. For suppliers of automotive plastic scrap and other scrap, see selling plastic scrap to Dayatas Profab.

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How do you judge a recycled grade before you buy?

A recycled grade is judged like any resin: documents first, then the tool. Ask any recycled-resin supplier, Dayatas Profab included, for four things.

  1. The datasheet, value by valueMelt flow, impact strength, density and tensile properties, against the grade you run now, on the same standard and test conditions.

    ISO 1133 [14]ISO 180 / ISO 179 [15, 16]ISO 1183 [17]ISO 527 [18]

  2. A test report on the lot you buyA test report describes your order. Ask, too, what the scrap was and whether it was screened for restricted additives: some older brominated flame retardants are listed for elimination under the Stockholm Convention [12].

    Named lab, lot, standard

  3. Evidence of real productionVideo shows how the scrap is sorted, washed and extruded; it does not show capacity or lot data.

    Production film

  4. A trial in your own mouldThe last word on flow, fill and finish, before you commit to a volume.

    Your tool

ISO 15270 sets out the quality requirements for every step of recovering and recycling plastics [13]. What each document should show is on quality and documents: specs, test reports, certification and production film.

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Where does Dayatas Profab's resin stand today?

Dayatas Profab supplies ABS, PS and HIPS resin for injection moulding. Dayatas Profab's ABS is recycled pellet, made in Malaysia and packed in 25 kg bags printed "ABS RECYCLED PELLET / MADE IN MALAYSIA / NET WEIGHT 25KG".

ABS
Recycled pellet, made in Malaysia
Packing
25 kg bags
  1. 01Scrap heaped in a yard
  2. 02A washing line
  3. 03A sorting machine
  4. 04Strands leaving an extruder
  5. 05Pellets bagged from a silo
Steps Dayatas Profab's own footage shows

Still to come: the spec sheets, test reports and certification, so this page quotes no figure for Dayatas Profab's resin. For PS and HIPS, ask us for the current grade, its form and packing. The resins are on Dayatas Profab's ABS resin and ABS, PS and HIPS resin for injection moulding; how the three polymers differ is on ABS vs PS vs HIPS, common questions are in the FAQ, and more buyer guides are on Insights.

REF

Sources and standards

Last updated 25 October 2026

  1. PlasticsEurope: ThermoplasticsABS and polystyrene melt when heated and harden on cooling, so they are mechanically recyclable
  2. PlasticsEurope: Recyclingmechanical recycling the most common approach; chemical recycling changes the polymer's chemical structure
  3. Wikipedia: Plastic recyclingsorting by polymer and colour, grinding into flakes, washing; mixed or contaminated input gives inconsistent properties
  4. Teixeira, Peres and Pacheco (2023): mechanical recycling of ABS and HIPS from waste electrical and electronic equipment, Frontiers in Sustainability 4over six reprocessing cycles, e-waste ABS impact strength 55.9 J/m at the start, 52.1 J/m at the second cycle (about 7% lower; the abstract states 14%) and 55.9 J/m again by the fifth (Table 9); thermal and tensile properties almost unchanged; colour sorting is common in the recycling industry
  5. Al-Hammadi, Ali and Ahmed (2026): mechanically recycled ABS for granule-fed 3D printing, Polymer Degradation and Stability 252in that printing study, high-performance uses need blending with virgin material or targeted additives
  6. IEEFA briefing note (November 2024): virgin vs recycled plastics pricesrecycled prices typically below virgin, a trend now reversing with oversupply of virgin plastic
  7. European Commission: recycled plastic for food contact, Regulation (EU) 2022/1616recycling processes may only be based on technologies established as suitable
  8. European Commission: end-of-life vehicles, Regulation (EU) 2026/1738in force from 13 August 2026; 15% recycled plastic in new vehicles from 2032, 25% from 2036
  9. European Commission: Circular Plastics Alliancedelivered the pledge of 10 million tonnes of recycled plastics used in new products by 2025
  10. European Commission: waste shipmentsplastic waste exports to non-OECD countries banned from 21 November 2026
  11. OECD: members and partnersthe member list; Malaysia is not a member
  12. Stockholm Convention: polybrominated diphenyl ethers (PBDEs)flame retardants listed in Annex A for elimination, with exemptions for recycling articles that may contain them
  13. ISO 15270: guidelines for the recovery and recycling of plastics wastethe quality requirements to consider at every step of the recovery process
  14. ISO 1133-1: melt mass-flow rate and melt volume-flow rate of thermoplasticsthe test conditions are set in each material's standard
  15. ISO 180:2023: Izod impact strength of plasticsnotched Izod
  16. ISO 179-1:2023: Charpy impact properties of plasticsCharpy
  17. ISO 1183-1:2025: density of non-cellular plasticsdensity
  18. ISO 527-2: tensile properties of moulding and extrusion plasticstensile properties

Two doors into Dayatas Profab A · buyers of resin   B · suppliers of scrap